Unlocking the efficient machining of aerospace high-temperature alloys by ceramic milling cutters
High-temperature alloys (e.g., GH4169) are critical for aircraft engines due to their exceptional heat/ocean-corrosion resistance. Yet their high hardness, toughness, and low thermal conductivity pose extreme machining challenges.
Ceramic milling tools deliver a breakthrough:
- 15–20X higher efficiency vs. conventional tools
- 5X longer tool life than solid carbide counterparts
Ceramic milling tools: Product Advantages
1. High-Feed Cutting Edge Design
- Enables aggressive material removal rates
- ↑ 15–20X productivity in superalloy milling
2. Full SiAlON Ceramic Construction
- Superior heat/wear resistance at 400–800 m/min cutting speeds
- 5X lifespan over solid carbide tools
3. Vibration-Reducing Geometry
- Variable pitch design minimizes chatter
- Optimized chip evacuation prevents workpiece damage
Specification Ceramic milling tools
|
Model |
Cutter Diameter(DC) |
Corner Radius(RE) |
Max. Depth(Apmx) |
Shank diameter (DM) |
Total length (LF) |
Flutes(ZEFP) |
|
0605W |
6 |
1 |
5 |
6 |
60 |
4/6 |
|
0806W
|
8 |
1 |
6 |
8 |
60 |
4/6 |
|
1008W
|
10 |
1.5 |
8 |
10 |
65 |
4/6 |
|
1209W
|
12 |
1.5 |
9 |
12 |
70 |
4/6 |
|
1610W
|
16 |
2 |
10 |
16 |
83 |
4/6 |
|
2010W |
20 |
4 |
10 |
20 |
83 |
4/6 |
|
Workpiece |
Superalloy |
|
Processing method
|
Side milling
|
Slot milling |
|
Cutting diameter (DC)
|
Linear speed (m/min)
|
Feed per tooth (mm/z)
|
Deep cut ap (mm)
|
Width of cut Ae (mm)
|
Linear speed (m/min)
|
Feed per tooth (mm/z)
|
Deep cut ap (mm) |
|
6 |
400~800 |
0.02~0.04 |
≤4.5 |
≤0.6 |
400~800 |
0.02~0.04 |
≤1.2 |
|
8 |
400~800 |
0.02~0.04 |
≤6 |
≤0.8 |
400~800 |
0.02~0.04 |
≤1.6 |
|
10 |
400~800 |
0.04~0.07 |
≤7.5 |
≤1 |
400~800 |
0.04~0.07 |
≤2.0 |
|
12 |
400~800 |
0.04~0.07 |
≤9 |
≤1.2 |
400~800 |
0.04~0.07 |
≤2.4 |
|
16 |
400~800 |
0.04~0.07 |
≤10 |
≤1.6 |
400~800 |
0.04~0.07 |
≤3.2 |
|
20 |
400~800 |
0.04~0.07 |
≤10 |
≤2 |
400~800 |
0.04~0.07 |
≤4 |
Proven Performance: GH4169 Case Study
Workpiece: Nickel-based superalloy GH4169
Machine: HAIMER (HSK63 hydraulic holder)
Operation: Side milling | Cooling: Dry machining
Parameters:
Speed: 13,270 RPM
Feed: 3,600 mm/min
Cut Depth (ap): 9 mm
Cut Width (ae): 0.6 mm
Ceramic milling cutter can bring you:
▷ 15–20X Efficiency Gain
High-feed machining reduces cycle times compared to conventional tools.
▷ 5X Longer Tool Life
SiAlON ceramic resists wear in extreme heat conditions.
▷ Superior Surface Finish
Vibration-dampening design ensures precision.
▷ Reliable High-Speed Performance
Stable dry machining at 800 m/min.
