Enhance Railway Component Machining Efficiency & Tool Longevity
Locomotive drive systems form the backbone of railway operations, comprising critical components like gearboxes, transmission shafts, drive gears, and wheels.
At Moresuperhard, our premium PCBN inserts revolutionize the machining of these vital parts, delivering unmatched performance improvements across key railway applications.
1. Train Wheel Machining Solutions
Key Challenge: High-wear resistance requirements for wheel tread profiling
Our Innovation:
- 300-500% longer tool life vs. conventional carbide tools
- 100-200% higher machining efficiency
- Precision profiling with superior surface finish
|
Tool Series |
Tool Model |
Workpiece Application |
Processing Type |
|
Solid PCBN Inserts |
RCGX3213 |
Train Wheel Tread Profiling |
Rough Machining |
2. Locomotive Gearbox Processing
Critical Requirement: Precision face milling for optimal gear alignment
Performance Breakthrough:
- Exceptional surface quality (Ra ≤ 0.8μm)
- 60% faster cycle times than standard milling
- Reduced secondary polishing requirements
|
Tool Series |
Tool Model |
Workpiece Application |
Processing Type |
|
Solid PCBN Inserts |
SNFN120412 |
Gearbox Face Milling |
Rough & Finish Milling |
3. Transmission Shaft Optimization
Industry Benchmark: Surpassing international CBN tool performance
Competitive Edge:
- 120% higher productivity vs. imported alternatives
- Comparable surface integrity at accelerated speeds
- Dual solutions for OD turning applications
|
Tool Type |
Tool Models |
Application Focus |
Processing Stage |
|
Solid PCBN Inserts |
RCGX120700 |
Shaft Outer Diameter |
Rough Machining |
|
Brazed PCBN Inserts |
CNGA120412 |
Precision Finishing |
Finish Machining |
4. Drive Gear Manufacturing Excellence
End-User Benefit: Extended tool life for complex gear profiles
Technical Superiority:
- 80% longer tool longevity than standard CBN tools
- Dual-application solutions for face & bore machining
- Stable performance in interrupted cuts
|
Tool Type |
Tool Models |
Machining Features |
Processing Accuracy |
|
Solid PCBN Inserts |
CNGA120412 |
Gear Face Machining |
±0.01mm |
|
Brazed PCBN Inserts |
CCGW120408 |
Internal Hole Boring |
IT6-IT7 Grade |
Why Choose Our PCBN Solutions?
- Material Science Leadership: Proprietary PCBN formulations for railway-grade alloys
- Application-Specific Engineering: Customized geometries for each locomotive component
- Cost Efficiency: Reduced tooling costs per workpiece by 40-60%
- Technical Support: Machining parameter optimization services
Boost locomotive component machining efficiency with our PCBN cutting tools. Achieve 3-5X longer tool life, 120% higher productivity, and superior surface quality for railway applications. Get free machining consultation!
