PCD Forming Tools: Precision Custom Cutting Solutions

With rising demands for high-precision machining of complex-shaped components, PCD forming tools have become essential in advanced manufacturing. These custom-engineered tools feature polycrystalline diamond cutting edges welded to custom contours, delivering unmatched accuracy, efficiency, and stability in forming operations.

Why Choose PCD Forming Tools?

1. Exceptional Hardness (Up to 8000HV)

8-12× harder than carbide tools, PCD maintains razor-sharp cutting edges longer. This drastically reduces material wear while improving part accuracy and surface finish quality.

2. Superior Compressive Strength

Resists deformation under heavy loads, ensuring reliable performance in high-speed and heavy-duty machining. Guarantees consistent production continuity.

3. High Thermal Conductivity (700W/(m·K))

Rapidly dissipates cutting heat to minimize thermal deformation. Extends tool life, boosts productivity, and lowers costs – critical for precision long-run operations.

4. Outstanding Wear Resistance

Maintains edge integrity when machining abrasive materials. Reduces downtime for tool changes and handles high-hardness alloys with ease.

Industry Applications

Automotive Manufacturing

• Engine Components: Cylinder heads, pistons, crankshafts
• Transmission Systems: Housing & gear machining
• Brake Systems: Discs and pads production

Aerospace

Machining high-strength, heat-resistant composites and lightweight alloys for critical components.

3C Electronics

• Mobile phone casings & structural parts (aluminum/plastic)
• 3D curved glass molds
• Connectors, heat sinks, and precision electronic housings
• Laptops, cameras, and appliance components

Specialized Materials Processing

• Lightweight alloys: Aluminum, magnesium
• Thermal management parts: Heatsinks, cooling systems
• Composite materials for consumer electronics

Key Operational Advantage

PCD forming tools combine multiple hole-making operations (drilling, reaming, chamfering, finishing) into a single cutting pass, minimizing material waste while ensuring dimensional accuracy.