Premium Carbide End Mills - High-Performance Milling Solutions for Precision Machining
Features of Our Carbide End Mills
1. Ultra-Hard Material Composition
- Made from tungsten carbide (WC-Co) with advanced grain structure technology.
- 10-15x harder than HSS tools, ideal for machining hardened steels (HRC 45+) and superalloys.
2. Advanced Coating Options
- TiAlN/TiCN coatings for heat resistance up to 900°C.
- Nano-coating technology reduces friction by 30%, improving chip evacuation.
3. Optimized Geometry Design
- Variable helix angles (35°-45°) minimize vibration in deep cavity machining.
- Multi-flute designs (2-6 flutes) for both roughing and finishing operations.
Industrial Applications about Tungsten Carbide Milling Tools
1. Aerospace Manufacturing
- Precision machining of titanium alloys (Ti-6Al-4V) and Inconel components.
2. Automotive Die & Mold
- High-efficiency processing of P20/D2 tool steels for injection molds.
3. Energy Sector
- Reliable performance in wind turbine gearbox machining.
4. Medical Device Production
- Mirror-finish milling of surgical-grade stainless steel (316L) and cobalt-chrome.
Why Choose Our Carbide End Mills?
- 20% Longer Tool Life vs. standard carbide tools.
- 15% Higher Feed Rates enabled by thermal barrier coatings.
- ±0.002mm Tolerance ensures precision for micro-milling applications.
- Custom Solutions available for special geometries (undercut, ball nose, corner radius).
HX High-Hardness Series
Ideal for finishing hardened die materials
- Processing Materials: HRC52-60 hardened steels (finishing tolerance: 0.03-0.05mm)
- Recommended Equipment: High-speed CNC machines
- Technical Features:
- 0.3μm ultra-fine imported bar stock with Japanese OSG DU coating
- Negative rake angle design + edge Passivation treatment for vibration resistance
- Optimized for minimal tool fracture risk
- Available Specifications:
End mills | Ball nose cutters | Toroidal tools (Ø0.1-12mm, in stock)
LX Plastic Mold Special Series
Precision solutions for engineered plastics
- Processing Materials: HRC50 molds | NAK80/2378HH/718/P20 | Nickel alloys
- Operation Modes: Dry/Wet cutting | Semi-finishing to superfinishing
- Technical Edge:
- 0.4μm domestic premium substrate with OSG XL/Balzers DR coatings
- Positive rake geometry for superior edge sharpness
- Stock Inventory:
End mills | Ball cutters | Toroidal tools (Ø0.1-12mm, ready to ship)
SX Economy Mold Series
Cost-effective HRC48 mold machining
- Material Compatibility: Plastics/Alloys below HRC48
- Machine Requirements: Medium-speed equipment
- Core Technology:
- Domestic premium 0.4μm substrate + Ienbond coating
- Aggressive positive rake design
- Immediate Availability:
Full range Ø0.1-12mm tools (end mills/ball/toroidal types)
NT/NX Aerospace Series
Specializing in titanium & superalloys
- Technical Highlights:
- 0.4μm domestic premium matrix + Imported coatings
- High-efficiency positive geometry
- Standard Stock:
Straight shank tools | Ball end mills | Toroids (Ø1-12mm)
TX Copper Electrode Series
Precision machining for conductive materials
- Material Focus: Brass | Copper | 6xxx/7xxx Aluminum
- Unique Features:
- Proprietary light-blue coating technology
- Micro-diameter deep-groove capabilities
- Stock Specifications:
Ø0.1-12mm tools (including specialized deep-cut variants)
UM Universal Series
Dual-performance steel & aluminum solutions
Steel Processing
- Materials: HRC48 steels | Stainless | H13/45
- Technical Advantages:
- 0.4μm substrate + U-flute design
- 30-50μm cutting capacity (e.g., D10×75 tool)
Aluminum Machining
- Innovation:
- Cast-in-chip U-flute triple-edge design
- Eliminates chatter marks & surface defects
- Compatibility: All 6xxx/7xxx aluminum alloys
