PCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing diesPCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing diesPCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing dies
PCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing diesPCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing diesPCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing dies

PCD Drawing Dies,ND Drawing Dies,Tungsten carbid wire drawing dies

PCD dies are ideal for long production runs and for drawing abrasive wire materials as they outlast TC, SSCD, and ND dies.
PCD dies to provide uniform hardness and extended wear resistance in all directions.

 

Specification: K01 K05 K10 K20 K30 K40
Application: wire drawing, steel drawing, etc.

Specification

PCD Drawing DiesWhat is a drawing die?

In metal pressure processing, the metal is forced through the die under the action of external force, so that the metal cross-sectional area is compressed and the required cross-sectional area shape and size are obtained. We call it a drawing die.

 

PCD Drawing Dies

PCD Drawing dies are ideal for long production runs and for drawing abrasive wire materials as they outlast TC, SSCD, and ND dies. 
Polycrystalline diamond dies are available in various grain sizes, both in supported and unsupported configurations. 
PCD dies to provide uniform hardness and extended wear resistance in all directions.
 
Wire drawing dies are commonly used to reduce the diameter of various ferrous and non-ferrous rods and wires. Applications include high, medium, and low voltage cables, automotive, medical wires, superconducting, bonding, and welding wires.
 
Advantages of PCD Drawing Dies
▶Long-lasting (outlasts TC and SSCD/ND dies)
▶Ideal for long production runs
▶Ideal for highly abrasive wire materials
▶The wire remains round, even with significant die-wear
▶Tailored to wire alloy
 
Features of PCD Drawing Dies
▶Usable with dry and wet draw
▶Available in any casing size
▶Various grain sizes are available
▶Dies available for high-temperature applications
▶Tight-tolerance dies available

 

Drawing DiesND Drawing Dies
ND dies are similar to SSCD and are an excellent option for manufacturing fine and ultra-fine wires. Natural diamond dies provide superior quality, hardness, accuracy, and a long service life for each die.
They yield precision wire with an excellent surface finish, enabling high drawing performance and low power usage due to low friction.
 
High-performance natural diamond dies allow wire manufacturers to meet wire surface quality and dimension standards.
ND dies enable long drawing die life with long-lasting dimensional tolerances, even for highly demanding applications. 
 
Advantages of ND Drawing Dies
▶Ideal for fine and super-fine wires
▶Low surface friction
▶Smooth wire surface
 
Features of ND Drawing Dies
▶High-quality natural diamond only
▶High-temperature resistant
▶Ultra-high accuracy dies available
▶Available from 0.007 to 2 mm
 
Drawing die
 
CVD drawing die
Single crystal diamond is a kind of artificial diamond with high purity, no impurities and high stability.
These qualities also give the material extremely high hardness and stable wear resistance.
 
CVD wire drawing dies are mainly used for filament and ultra-fine wire drawing, or remain widely used in applications that require excellent wire surface finish and good heat dissipation properties.
 
Advantages of CVD drawing die
▶Suitable for fine and extra-fine wires
▶Low surface friction
▶Smooth wire surface
▶Ultra-high precision wires available
 
 
Tungsten carbide Drawing dies
TC dies are an excellent option for manufacturing ferrous rod-size wires, and for relatively short production and trial runs.
Tungsten carbide blanks have extreme density, hardness, and strength. 
 
Advantages of Tungsten carbide Drawing dies
▶Ideal for ferrous rod-size wire
▶Ideal for short and trial runs
▶Special coatings available to reduce friction and/or increase durability
 
Features of Tungsten carbide Drawing dies
▶Usable for dry and wet draw
▶Custom case sizes available
▶Various carbide grades available
▶Low cost dies
▶Starting from .004” (0.1 mm)
 
Drawing die
 
Specifications of PCD wire drawing die blanks

 

Self-Supported Die Blanks(Round)

 

No.

Product No.

Mold base outer diameter(mm)

Diamond outer diameter(mm)

Diamond thickness(mm)

Grit sizes

(μm)

Maximum recommended hole diameter(mm)

D6

SS2510

 

2.5

1.0

3,5,10,25

0.4

D6

SS3210

 

3.2

1.0

3,5,10,25

0.5

D12

SS3215

 

3.2

1.5

3,5,10,25

1.0

D15

SS5225

 

5.2

2.5

3,5,10,25

1.5

D18

SS5235

 

5.2

3.5

3,5,10,25

2.0

D21

SS7240

 

7.2

4.0

3,5,10,25

3.1

D24

SS9553

 

9.5

5.3

3,5,10,25

4.4

 

Self-Supported Die Blanks(Hexagonal)

 

No. Product No. Mold base outer diametermm Diamond outer diametermm Diamond thicknessmm

Grit sizes

(μm)

Maximum recommended hole diameter(mm)

D6

SS2510H

 

2.5

1.0

3,5,10,25

0.4

D12

SS3215H

 

3.2

1.5

3,5,10,25

1.0

D15

SS5225H

 

5.2

2.5

3,5,10,25

1.5

D18

SS5235H

 

5.2

3.5

3,5,10,25

2.0

Drawing die

 

Tungsten Carbide Supported Die Blanks

 

No. Product No. Mold base outer diametermm Diamond outer diametermm

Diamond thickness(mm)

Grit sizes

(μm)

Maximum recommended hole diameter(mm)

D12

TCS4015

8.12

4.0

1.5

3,5,10,25

1.0

D15

TCS4023

8.12

4.0

2.3

3,5,10,25

1.8

D18

TCS4029

8.12

4.0

2.9

3,5,10,25

2.3

D21

TCS6840

13.65

6.8

4.0

3,5,10,25

3.5

D24

TCS6853

13.65

6.8

5.3

3,5,10,25

4.6

D27

TCS13575

24.13

13.5

7.5

5,10,25

5.4

D27

TCS13587

24.13

13.5

8.7

5,10,25

5.8

D30

TCS135120

24.13

13.5

12

5,10,25

7.6

D30

TCS165120

24.13

16.5

12

10,25

9.0

D33

TCS165160

24.13

16.5

16

10,25

10.5

D30

TCS195135

30

19.5

13.5

25

11.2

D33

TCS195155

30

19.5

15.5

25

12

D36

TCS182185

30

18.2

18.5

25

12.7

 

TCS250180

50

25.0

18

25

14

 

TCS245200

50

24.5

20

25

15.7

 

TCS300200

50

30

20

25

17

 

TCS300220

50

30

22

25

19

 

TCS400250

67

40

25

25

25

 

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