What are the causes of blade wear in cutting? How to deal with it?

19 November 2020

What are the causes of blade wear in cutting? How to deal with it?(II)

pcd and pcbn cutting tools

 

Tipping

The part of the cutting edge that is not involved in the cutting is damaged by a chip hammer. The front and support surfaces of the blade are damaged, resulting in poor surface texture and excessive wear of the rear blade surface

 

Reason:

The chip is compressed under the action of the cutting edge

 

Solution:

* Choose a brand with higher toughness

* Choose a blade with a stronger cutting edge

* Improve cutting speed VC

* Select the front Angle groove

* Reduce feed at the beginning of cutting

* Improve Dimensional Stability

 

Groove wear

Trench wear results in poor surface quality and cutting edge fracture risk

 

Reason:

* Work hardening material

* Epidermis and oxide skin

 

Solution:

* Reduced cutting speed (VC)

* Choose a brand with higher toughness

* Use a stronger groove

* Use a cutting Angle closer to 45°

* Use a round blade to ensure best results

* Delay wear using variable AP technology

 

Built-up edge

The filamentous tumor results in poor surface quality and breaks the cutting edge when detached

 

Reason:

* The cutting area is too cold

* Materials such as mild carbon steel, stainless steel, and aluminum are highly viscous

 

Solution:

* Increase cutting speed

* Switch to a more suitable blade groove

 

 

 

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