PCD tools (polycrystalline diamond tools) are super hard tools because their hardness is second only to natural diamonds. With its advantages such as low thermal expansion coefficient, low affinity with non-ferrous metals, and long life, they are widely used in the processing of non-ferrous metals and non-metallic materials.
These materials include aluminum alloys, aluminum casting alloys, magnesium aluminum alloys, silicon aluminum alloys, copper alloys, copper, brass, composite materials, carbon fiber, glass fiber, graphite, wood, stone, reinforced plastics, etc.
This article will deeply analyze the specific application cases of PCD tools in high-tech fields such as aerospace, automobile manufacturing, and the 3C industry.
Application of PCD tools in automobile parts processing: processing of aluminum cylinders
In the field of automobile manufacturing, PCD tools are widely used in the processing of aluminum cylinders. The use of this tool can not only ensure processing accuracy, but also improve production efficiency and product quality, significantly reduce the frequency of tool replacement, and thus save production costs. Compared with traditional tools, PCD tools perform well and become an ideal choice for aluminum cylinder processing.
Application of PCD tools in the 3C industry: processing of mobile phone shells
In the 3C industry, especially in processing mobile phone shells, customized PCD contour tools play a vital role. This kind of tool not only has high precision, but also provides excellent surface finish, and the processing efficiency is much higher than that of traditional tools. Compared with the ordinary tools used before, PCD tools have significantly improved the processing quality and brought significant improvements to the manufacturing of the 3C industry.
Application of PCD tools in the aerospace field: carbon fiber product processing
An aerospace manufacturing company used customized PCD tools when processing carbon fiber materials. Compared with traditional carbide tools, PCD tools significantly improved the surface quality after processing and increased the processing efficiency by more than 30%. Traditional tools often have serious burrs when processing carbon fiber, while after using PCD tools, the edges are smooth and burr-free, which greatly improves the overall quality of the product.
Conclusion:
The above case analysis shows that the application of PCD tools in different industries can significantly improve processing efficiency and product quality. With the advancement of science and technology, PCD tools will play their unique advantages in more fields and promote the continuous improvement of manufacturing processes in various industries.
